๐Ÿš€ Industry 4.0 Marketplace Platform

Your Digital Transformation Journey Starts with Autonomous AI Agents

Bharatlytics is the comprehensive Industry 4.0 marketplace offering plug-and-play solutions across all 4M's of manufacturingโ€”Man, Machine, Material, and Method. Our autonomous AI agents automatically discover insights, connect systems, and drive actionable intelligence across your factory floor.

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0 Plug & Play Solutions
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Start Your Digital Transformation Journey

Our proprietary Enterprise Digital Maturity Survey provides you with a Dynamic Interconnected Transformation Index (DITI)

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Free Digital Maturity Assessment

Get a comprehensive analysis of your current digital maturity across all manufacturing operations. Our AI-powered assessment evaluates your infrastructure, processes, and readiness for Industry 4.0 transformation.

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DITI Score & Industry Benchmarking
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Gap Analysis across 4M's
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Customized Roadmap & Timeline
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ROI Projections & Quick Wins

Two Flagship Products. Complete Digital Transformation.

Purpose-built platforms powered by AI agents for manufacturing excellence

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Factorylytics.ai

Connected Factory Intelligence Platform

The comprehensive smart factory platform that connects machines, materials, and methods. Real-time monitoring, predictive analytics, and autonomous optimization across your entire production ecosystem.

Key Capabilities:
Machine Monitoring & OEE
Energy Management System
Predictive Maintenance (CBM)
Quality Inspection (AI Vision)
Production Planning & MES
Inventory & WMS Integration
Downtime Tracking & RCA
Real-time Dashboards
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Workerlytics.ai

Workforce Development & Management Platform

Empower your workforce with AI-driven attendance, safety monitoring, skill development, and performance management. Build a future-ready manufacturing workforce aligned with Industry 4.0 requirements.

Key Capabilities:
Biometric Attendance & VMS
AI-Powered Safety Monitoring
PPE Compliance Detection
Skill Matrix & Training
Performance Analytics
Contractor Management
Visitor Management System
Workforce Planning & Rostering

Solutions Across the 4M's of Manufacturing

Comprehensive coverage of all manufacturing operations with plug-and-play deployment

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Manpower

  • Attendance & Access Control
  • Safety & PPE Monitoring
  • Skill Management
  • Performance Tracking
  • Training & Development
  • Contractor Management
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Machine

  • Real-time Monitoring
  • OEE Tracking
  • Predictive Maintenance
  • Energy Management
  • Downtime Analysis
  • Digital Twin
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Material

  • Inventory Management
  • Quality Inspection
  • Traceability
  • Warehouse Management
  • Waste Reduction
  • Supply Chain Integration
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Method

  • Production Planning
  • Process Optimization
  • Digital Work Instructions
  • Andon Systems
  • SPC & Analytics
  • Compliance Monitoring

Our Solution Portfolio

Deploy individual solutions or complete packages with one-click installation

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Machine Monitoring

Real-time OEE, cycle time, and performance tracking with PLC/SCADA integration

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Energy Management

Monitor consumption, optimize usage, and achieve sustainability goals

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Predictive Maintenance

Condition-based monitoring with AI-powered failure prediction

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Computer Vision QC

Automated defect detection with 99.5% accuracy using AI vision

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Visitor Management

Contactless entry, facial recognition, and compliance tracking

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Downtime Tracking

Automatic downtime detection, categorization, and root cause analysis

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Safety & PPE Detection

Real-time PPE compliance monitoring with instant alerts

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Production MES

Complete manufacturing execution with ERP integration

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Warehouse Management

Real-time inventory tracking with automated reordering

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Autonomous AI Agents Discover Hidden Insights

Our AI agents automatically analyze data across systems to uncover correlations and deliver actionable intelligence

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Energy-Quality Correlation

Energy Management + Vision Inspection + Machine Monitor

"AI Agent discovered that voltage fluctuations during 11 PM-1 AM correlate with 23% higher defect rates. Recommended installing voltage stabilizers and adjusting production schedules."

Quality Improvement โ†‘23%
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Workforce-Performance Link

Attendance System + OEE Tracking + Training Records

"AI Agent identified that shifts with >40% operators having <6 months experience show 18% lower OEE. Auto-generated optimal shift allocation balancing experience levels."

OEE Increase โ†‘18%
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Predictive Maintenance Impact

CBM Sensors + Production Planning + Inventory

"AI Agent predicted bearing failure in 48 hours. Automatically rescheduled production, ordered spare parts, and allocated maintenance crew during planned downtime window."

Downtime Reduction โ†“34%
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Sustainability Optimization

Energy Monitor + Production Schedule + Waste Tracking

"AI Agent discovered that running high-energy processes during solar peak hours (10 AM-2 PM) combined with material reuse protocols reduces carbon footprint by 28% while cutting costs."

Carbon Reduction โ†“28%

Powered by Cutting-Edge Technologies

We leverage the latest innovations to deliver state-of-the-art Industry 4.0 solutions

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Autonomous AI Agents
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IIoT Sensors
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Computer Vision
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Private 5G
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Edge Computing
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Robotics Integration
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Real-time Analytics
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PLC/SCADA Integration
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MES Systems
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Cloud & Hybrid
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Cybersecurity
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Mobile First

Real Transformations. Real Results.

How leading manufacturers achieved breakthrough performance with our platform

โ‚น1.8Cr Savings

"Deployed Factorylytics across 3 plants in just 4 weeks. The AI agents discovered that our welding quality issues were linked to humidity levelsโ€”something we never connected before. Reduced rework by 42% and saved โ‚น1.8Cr annually."

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Rajesh Kumar
VP Operations, Auto Components Tier-1
32% Efficiency

"The computer vision quality inspection alone paid for itself in 2 months. But the real value came from cross-system insightsโ€”AI showed us how operator shift patterns affected batch consistency. Game-changing."

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Priya Mehta
Plant Manager, Food & Beverage
28% Energy Cut

"From PoC to full enterprise deployment across 12 plants in 6 months. The lift-and-shift approach made scaling effortless. Energy management + predictive maintenance integration delivered 28% energy savingsโ€”on track for net zero by 2030."

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Amit Shah
CTO, Steel Manufacturing Group

Ready to Transform Your Factory?

Start with a free digital maturity assessment and discover your transformation roadmap